automatic dumpling maker is one of the core offerings of Jinan Star Bake Machine Equipment Co., Ltd. It is reliable, durable and functional. It is designed is developed by the experienced design team who know the current market demand. It is manufactured by skillful works that are familiar with the production process and techniques. It is tested by advanced testing equipment and strict QC team.
STABAKE has transformed our business from a small player into a successful competitive brand after years of growth and development. Nowadays, our clients have developed a deeper level of trust for our brand and are more likely to repurchase the products under STABAKE. This increasing and strengthened loyalty to our brand has inspired us to march toward a bigger market.
Through STABAKE, we aim to set standards of 'automatic dumpling maker excellence', providing the most comprehensive range of innovative and reliable solutions, tailored to meet the precise requirements of customers.
We added a governor to the machine according to the customer's request.
We have upgraded the machine and added a protective cover to make the production process safer.
The customer is very satisfied with our improvement, and we have achieved the goal of long-term cooperation.
The basic process of potato chip production and processing:
Potato Washing and Peeling Machine→Picking Line→Potato Cutting Machine→Potato Chips Washing Machine→Blanching Machine→Air Drying Line→Continuous Fryer Machine→Vibrating De-Oiling Machine→Air cooling Line→Seasoning Machine→Automatic Packing Machine
The production process and processing flow can be customized according to customer requirements.
Potato Washing and Peeling Machine
Remove sands and soil on potatoes and thoroughly peeling the potatoes high efficiently. With automatic spiral pushing system to push potatoes go ahead.
Picking Line
Pick out the defective potatoes and cut off uncleaned area by manually. Speed is adjustable.
Potato Cutting Machine
Cut potatoes into slivers or chips evenly, the cutting surface is smoothly to reduce the oil consumption when frying.
Blade durable, Smooth operation. High efficient cutting products.
Potato Chips Washing Machine
Through high pressure water flow and water bubbles to wash off the starch of potato chips.
With cleaning area and spray device at the exit; With lifting system for easy clearing.
Blanching Machine
With 60-95℃ hot water blanching to protect potato sliver or chips from oxidation, keep its original color and quality.
Adopts Electric Heating; With lifting function so as to easy cleaning and maintenance.
Air Drying Line
Through high pressure fan blowing for pre-cooling and removing the surface water in a short time, prevent the fried oil jumped phenomenon and shorting frying time.
Continuous Fryer Machine
Frying the potato sliver or chips.
Frying temperature 0-220℃ adjustable; Frying time variable frequency regulation. With external heater, oil storage tank, oil filter system, and smoke hood.
Vibrating De-Oiling Machine
Shake to remove surface oil and spread the potato slivers or chips for next step air cooling.
Air cooling Line
Through high pressure wind blowing for pre-cooling and deoiling the potato chips.
This automatic pizza production line is that integrates mixing, proofing, forming, shaping and baking, cooling, sprinkling, freezing, packaging and other processes.
It replaces the previous semi-manual and semi-mechanical production state of quick-frozen pizza, greatly improving production efficiency and product quality. The fully automatic pizza production line is also equipped with advanced PLC and touch screen control systems, making the entire production process more automated and intelligent. The fully automatic pizza production line can ensure the elasticity and chewiness of the pizza base, making the final product more delicious.
Spiral Dough Mixer Machine
Used to fully mix the raw materials (such as high-gluten flour, low-gluten flour, dry yeast, water, etc.) to mix dough.
25kg/ batch, 50kg/ batch, 100kg/ batch.etc
Dough Roller Machine
Our in-house designers and engineers have produced countless great designs for customers from different industries
Pizza Base Forming Machine
Use the pizza base forming machine to press the fermented dough into the desired pizza shape.
The shape and size of the pizza base can be customized as customer’s need.
Round Type Pizza Fermentation System
The formed pizzas are proofed in this rotating fermentation system to ensure that they expand to their optimal state when baked. This design saves space and is indispensable for continuous production.
Tunnel Oven
Bake the proofed pizza base to set it in shape, in preparation for the next step of sprinkling the toppings.
The width and length of the oven can be customized according to actual production.
Pizza Sauce and Spreader Machine
According to product requirements, sprinkle appropriate amount of jams, cheese, sausage and other ingredients on the pizza. Can be customized according to needs.
Heat Shrink Packaging Machine
The pizza is wrapped with heat shrink film, which shrinks and wraps the pizza tightly by heating. The pizza is sealed, moisture-proof and pollution-proof, which prolongs the shelf life. The product appearance is more neat and beautiful, which increases the product's appeal.
Spring roll production line: a modern manufacturing journey of traditional food.
Spring rolls, a long-standing traditional Chinese festival food, have now entered thousands of households through modern production lines, and even crossed the ocean to become a delicacy on the international table. Today, let us walk into the spring roll production line together to see how this traditional food has been rejuvenated with the help of modern technology!
1. Filling production: a fusion of tradition and modernity
Raw material preparation: Filling is the soul of spring rolls. Traditional spring roll fillings include vegetarian food such as bean paste and vegetables, as well as non-vegetarian food with meat and various vegetables. Modern production lines pay more attention to the diversity and standardization of ingredients. Bamboo shoots, carrots, pork and other raw materials are carefully selected and cut to ensure that each filling is delicious and nutritionally balanced.
Stirring the filling: Put the cut ingredients into the blender, add appropriate amount of seasoning and sesame oil, and stir for a certain period of time, and the filling is ready. In this process, the machine can accurately control the mixing time and temperature to ensure the taste and quality of the filling.
2. Spring roll wrapper production: automation and efficiency
Batter preparation: Flour and water are needed to make spring roll wrappers. Modern production lines use precise proportioning and mixing to prepare the batter into a state suitable for baking.
Baking spring roll wrappers: The batter is transported to the machine through negative pressure in the pipeline, and the spring roll wrappers are made after high-temperature baking. In this process, the machine can accurately control the baking temperature and time to ensure the taste and toughness of the spring roll wrappers.
3. Spring roll forming: speed and precision
Filling distribution: The prepared fillings are evenly distributed to each spring roll wrapper through a CNC filling machine. The machine can accurately control the weight and distribution of the fillings to ensure that each spring roll is full and beautiful.
Rolling and forming: The spring roll wrappers with the fillings distributed are passed through the folding and forming part, and the fillings are wrapped with the spring roll wrappers on both sides, and then the spring rolls are rolled and formed through the rolling and friction wrapping part. In this process, the machine can run at high speed and can make dozens of spring rolls per minute.
4. High-temperature frying and cooling
Frying: The rolled spring rolls need to be put into the fryer and fried at an oil temperature of about 180℃ for about 3 minutes. During this process, the spring rolls become crispy and delicious, and the aroma is overflowing.
Cooling and quality inspection: The fried spring rolls need to be manually inspected to ensure that there are no exposed fillings or poor-looking products. Then, the spring rolls are quickly cooled down and packed into boxes.
5. Packaging and storage
Packaging: The cooled spring rolls are sent to the packaging machine, and after heat sealing and other processes, they are neatly packaged in plastic boxes or plastic bags.
Storage: The packaged spring rolls are sent to the low-temperature freezer for storage. In an environment below -18℃, spring rolls can maintain their taste and quality for up to several months.
Through modern production lines, spring rolls, a traditional delicacy, can be produced efficiently and in a standardized manner. It has successfully expanded to the international market. Whether it is a family gathering or a delicacy on the international table, spring rolls have won people's love with their unique taste and flavor. Let us look forward to spring rolls continuing to shine more brightly in the future!